Keshav Engineering

KESHAV ENGINEERING A SANITARY VIBRO SIFTER FOR HYGIENIC SCREENING SOLUTIONS FOR PHARMA AS WELL AS FOOD INDUSTRIES.

The quality product is one of the biggest concerns in the Food & Pharmaceutical industry, for that reason the KESHAV ENGINEERING is bound to provide hygienic screening solutions to edible item manufacturers.

Keeping the safety & hygiene parameters top in the priority list, our experts at Sivtek have designed Sanitary SIVTEK Separator, A vibro sifter machine that is exclusively used in Pharmaceutical & food industries. This sifting machine is manufactured as per the highest standards that meet cGMP norms. All the rubber parts are of silicon food & pharma grade & the glue used in a mesh is Resin bonded glue:  FDA compliance glue.

A vibrating sifter has a notably serene design with a totally enclosed structure that ensures dust-free operation along with leakage proof system. Further, all the weld joints of vibro sifter machine are crevice-free that provides hygienic & contamination-free operation.

More than one sanitary advantage makes the vibratory sifter is the perfect equipment in the processing line for pharmaceutical, food & beverage industries.

The gyratory sifter comes in mirror polish with 0.1-0.2 RA surface finish inside as well as outside & Sizes ranges from 24” to 72” diameter. Mirror polishing makes cleaning of the machine very easy & helps in auditing of material deposits. This gyro sifter has the contact parts made with the highest quality of Stainless steel i.e. SS 316L.

For smooth functioning, we deliver sifter machine with quick release toggle clamp. DQ, IQ & OQ documentation is available along with other essential certificates like MOC, etc.

FEATURES OF SANITARY SIVTEK SEPARATOR

Crevice-Free Joints

All the weld joints at the corner of the pan are crevice-free ensuring no material is deposited & there is zero percent chance of material contamination.

Ease in Placement

Sanitary Sivtek is available with installation castor wheels for easy movement inside plant if required.

Quality Build Up

The Sieving machine is made up with the highest quality stainless steel i.e. SS 304 & 316L as per norms & guidelines of a various regulatory body like FDA & cGMP.

Quick Release Toggle Clamp

To keep the functioning & operation easy, the machine is powered up with quick release toggle clamps

Fostered with vast industry experience and knowledge of this domain, we are engaged in presenting Multi Mill. The offered mill has single PCS turret of special grade S.G. iron casting with upper punch penetration. The offered machine has beaters and the shaft is of stainless steel 304 quality and beaters are further hardened and hard chrome plated. Beaters are fitted on a shaft

Machine Will Be Complete With Mixing Bowl, Mixing Blades, Granulator, Pneumatic Discharge, Motor, Gear Box, Operating Panel And The Control Panel.

WORKING PRINCIPLE :

Rapid Mixer Granulator machine is also known as High shear granulation machine, Dry Powder granulator, Wet Granulator, High shear mixer granulator, Wet Mixing, Granulation Machine. Rapid mixer granulator is also known as high shear mixer that is good to use for Pharma industry to mix variety of ingredients appropriately. The granulator has special type of blades to crush down raw materials into powdered form and thickness of mixture can be decided as per your industry requirements. This is a special type of rapid mixer granulator machine that assures more hygiene mixture compliant to GMP norms and standards.
As we have already discussed that Rapid mixer granulator are especially designed to achieve excellent mixing of ingredients at lower operational costs and maximum productivity. When machine is designed precisely then it assures better mixing of ingredients as per needed granule size to improve tableting speeds and improve quality of products too.
Impellers: At the bottom of the dome shaped stainless steel bowl Impellers are fixed with two half-length blades and two full length blades. Our skilled professionals have designed the impeller in such a way that full length blades push the material and half-length blade lift the material. This impeller helps you to break the wet mass into small pieces and granules.
Chopper: Chopper has very sharp small blades which are specially designed to cut the wet lumps of material into very small parts which are then mixed by impellers. It is located at bottom of the dome and the size of the granules is totally depends on the speed of the chopper.
Discharge Port: Discharge port is used to unload the container filled with granules. It is located at the bottom of the dome. Opening of discharge port is operated by pneumatic cylinder, a compressed air regulated cylinder.
Mounting : A hard M.S. channel has been used to keep the drive assembly at the bottom. Stainless steel staircase and railings are provided for the platform with a bowl mounted on the top. Half of the platform has been covered by S.S. and dimpled Plates.

SALIENT FEATURES :

• Main body is made up of S.S.316 / S.S.304
• Lid, bowl, mixing agitator, control panel and maximum of contact parts are made up of stainless materials to avoid resistant problem.
• All components of machine are covered or coated with SS and durable too.
• All machine components can be accessed quickly for proper maintenance and cleaning.
• All components are attached so beautifully that installation process can be simplified.
• Lid is equipped with control switches to offer maximum safety and reliability.
• Discharge facility can be given on either side based on client needs and requirements.
• It is come with Chopper Motor with inbuilt stainless steel shaft to exclude roller, Steel bearings and decrease maintenance and services.
• The Given electrical spare parts come with pre-wired which make installation process easy.

APPLICATIONS :

• Tablet manufacturing process
• Chemical Industries
• Pharmaceutical Industries
• Food processing Industries

KESHAV ENGINEERING Manufactures Starch Paste Kettle designed for application in pharmaceutical processing units and mainly used For Preparation of Starch Paste.
The Starch Paste Kettle comprises of a jacketed hemispherical bowl with all necessary steam accessories. It has a manual tilting arrangement with worm / worm-wheel arrangement.
Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle) Used For Preparation Of Starch Paste. special Conical Shape Ensures that the Heating Of The Starch Paste Is Uniform and Gets More Surface Area. Paste Kettle with Tilting Arrangement for Unloading the Paste to Container Or Vessel.
Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle) machine designed uniquely for optimal product mixing efficiency to ensure a homogeneous mix products. paste kettle with special stirrer in the vessel to be designed to create vortex inside the solvent which enhances the desired solubility of binder solute into the various solvents.
Application Our Our Paste Kettle

Pharmaceutical Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle)
Nutraceutical Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle)
Food Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle)
Cosmetics Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle)
Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle) Customized sizes available on request.
Starch Paste Preparation Kettle / Binder Preparation Vessels (Paste Kettle) – With Electrically OR Steam Heated model as per customer requirement with capacity LITERS : 60 / 100 / 150 / 200 / 500/ 1000/ 1200 LTR – Customized sizes available on request.
Starch Paste Kettle has a universal application resulting in uniform melting that is been used for making granules for tableting formulation. It has a small cylindrical top shell for pouring out with binder mass. The hemispherical shape of the starch paste kettle shows that the heating of the starch paste in uniform and gets the more surface area. There is anchor type beater been provided for paste mixing with dual speed option.
Salient Features of Starch Paste Kettle includes-
Capacity available in 60 to 1200 liters
 
Designed with good and effective manufacturing practices
 
Tilting unit provided for unloading
 
Provided with a coloured touchscreen display
 
For Jacketing and Insulation of heating product bowl is present
 
Two Heating Options: Steam Heated, Electric Heated
 
Digital Temperature Controller for adjusting temperatures
 
Jacket with safety valve and vent cock provided with steam accessories
 
Provided with electric or steam jacket
 
Stirrer with a flameproof drive motor
 
Low maintenance and Long Service

Matching up with the ever increasing requirements of the customers, our company is engaged in providing Conical Co Mill Screen.

Product Description We  KESHAV ENGINEERING are available with Octagonal Blender that efficiently processes larger volume of material. Designed to perfection these machines are of an octagonal shape and are compact in size compared to ''V'' and double cone blenders. Moreover, these are high in demand in the global market owing to its less power consumption, low-speed blending and well balance in higher capacities. 

The OCTAGONAL BLENDER is an efficient and versatile blending machine for the mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender Machine gives the best result for granules due to the container’s prolonged speed and octagon shape. It can be used for Pharmaceutical, Food, Chemical, and Cosmetic products, etc.

In pharmaceutical Octagonal Blender, the granules come from all sides due to the product container’s octagonal shape; hence, RPM’s requirement is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if containers have only slow motion and will result in adequate quality blending/lubrication of granules.

Octagonal Blender, due to its octagonal shape is designed to process larger volume of material. It occupies less space compared to other similar blenders like ‘V’ and Double Cone. 

Power consumption is also less. The blending takes place at low speed during operation. It is well balanced even in higher capacities. It is very useful for pharmaceutical industries wherein gentle blending of dry granules of powder is to be done. It is a slow speed blender and has removable type baffles mounted on a rectangular shell.

The important feature of the machine is easy to wash in place. Octagonal blender is supplied with a bin charging system or can be designed for vacuum charging. Dust free charging system is also incorporated, which is a completely closed system for charging and discharging of powders or granules. 

The power consumption is comparatively lower than other similar type of blenders. The machine basically consists of shell welded with conical Octagonal shape ends and supported with sturdy supports on both side. 

The right hand side shaft is connected to a standard gearbox by means of chain and sprockets, which in turn is coupled to an electric motor. The whole drive assembly is covered with S.S. side panel. The inside portion of Octa body is mirror polished and the outside surface of Octa body; frame & guards are matt polished. The material to be mixed is charged in machine either manually from top or bin charging system or vacuum charging system and then the port is locked positively. Then blender is started to preset blending time. At the end of process, machine is stopped and the product is transferred to process containers by opening the butterfly value.

The Octagonal Blender Machine manufactured by us at KESHAV ENGINEERING works is entirely suitable for the mixing of granular products. The machine also offers great flexibility of operations as well as easy cleaning and maintenance. Simple structure with GMP-compliant design further enhances the functionality of the machine.

This Machine has been developed for mixing of various types of granular products. The machine is efficient and versatile used in mixing and lubrication processes in various industries. Some of the main industries of use include pharmaceutical production, food industries, chemical processing and also making of cosmetic products.

Double jacket

the jacket: made of SS304 steel, spiral jacket device, cold water from the bottom up without pressure, to achieve the purpose of the best heating and cooling.

Three layers

the external insulation layer: the environmental polyurethane foam casting/ perlite particles, maintaining the temperature difference with the outside, to the effect of insulation

Wet Scrubber

KESHAV ENGINEERING IN SURAT

Wet scrubbers are devices that form an air pollution control system, installed in industries to remove certain compounds, particles and gases from the exhaust streams.

This system uses water and other additives to trap the gaseous pollutants. The removal of the gases from power plant emissions enables the gases to be recycled, generating energy, and preventing corrosion of the machines and mechanisms involved in the recycling process. A combination of venturi and centrifugal technology are used to ensure that the air is thoroughly cleaned.

Wet scrubbers are also known as packed-bed scrubbers or absorbing towers.

Corrosionpedia Explains Wet Scrubber

Wet scrubbers use a counter flow technology to ensure that the water in the vertical tank or tower maintains contact with the gaseous stream of exhaust gases. The tank also has packing which filters the gases as well as the water so that more contact is achieved. The process is simple since water falls under the influence of gravity, whereas gases are pumped as they rise up the vertical tank. The process ends when the collected mixture is further filtered and extracted into disposable solid forms.There is also the use of venturi in this system to improve gas-to-water contact. The most important step is the separation of the gas steam and the scrubbing mixture.

More reactions occur at the effluent tank due to the exposure of the pollutant gases with the additives present in the water. The use of absorption in the spray tower scrubber system is a form of wet scrubber technology since droplets are used in the process. The efficiency of the system is determined by the inspection of the gaseous streams and the amount of particulate removed. Selection of the wet scrubber technology to be used depends on:

Space required or volume of gas

Temperature of the gas

Types of pollutants to be removed

Efficiency required

Corrosion regularly occurs in this type of scrubbing system due to the formation of acids and presence of abrasion where high velocities are produced. Control of pH and other relevant solutions are used to prevent the wearing of equipment through corrosion and abrasion

We are recognized as one of the eminent manufacturers and suppliers of Conical Blender which is used for fast and accurate dry powder blending. This blender is widely used in various industries for blending powders including free flowing to cohesive and moist powders, bulk dry materials to wet cakes and slurries. Our offered range of blender is capable of rapid mixing in a very short time by inter mixing large group of particles. 

WORKING PRINCIPLE :

Double cone blender is used to gently mix and blend dry powders and fragile granules homogeneously. It is recommended to fill up to two third level of the total volume of the cone for efficient mixing in addition to a limit rotational speed (rpm) of blender also affects the quality of blending, the common range is 6 – 25 rpm.
Keshav engineering Pharma company is a leading manufacturer of double cone blenders in India. The product range includes lab scale double cone blender up to 50 liters and pharmaceutical production and research grade double cone blender up to 5000 liters. The stainless steel construction adds value to the machine’s performance confirming its acceptance to cGMP norms. The fabrication work is nice and clean, stainless steel construction prevents product contamination and rust free surface.

SALIENT FEATURES :

• Main body made up of S.S.316 / S.S.304
• Fabricated with high grade stainless steel
• Easy to clean and maintain
• Hand wheel for manual tilting of cone
• Uniform mixing and easy discharge
• Charge / discharge through butterfly valve Food grade rubber gaskets.

APPLICATION :

• Food processing industries
• Chemical industries
• Pharmaceutical industries
• Powder industries

During The Drug Manufacturing Process, Milling Is Often Required In Order To Reduce The Average Particle Size In A Drug Powder.